Director of Project Services & Logistics at Almac Pharma Services.

Emma Jordan, Almac Pharma Services

The pharmaceutical cold chain sector plays a crucial role in ensuring the safe and effective delivery of temperature-sensitive medications, including advanced therapy medicinal products (ATMPs). For the last decade, it’s been crucial for contract development and manufacturing organizations (CDMOs) to adopt the latest technological advances to enhance the efficiency and reliability of the cold chain, ensuring medications reach patients in optimal condition.

Temperature-sensitive transport is a critical component of the pharmaceutical cold chain. For a CDMO, that means it’s an imperative to maintain a required temperature range during transportation, leveraging technologies such as advanced refrigerated vehicles. These vehicles are equipped with state-of-the-art cooling systems to ensure that products remain within the specified temperature range throughout the journey. These vehicles are often integrated with real-time monitoring systems that provide continuous data on temperature, humidity, and other environmental conditions. This real-time data allows for immediate corrective actions if any deviations are detected, thereby minimizing the risk of product spoilage.

In addition to refrigerated vehicles, CDMOs have also adopted outer packaging solutions to enhance the cold chain. Packaging designed for temperature-sensitive transport is equipped with insulation materials and phase change materials that help maintain the desired temperature. These outer boxes are capable of absorbing and releasing thermal energy, thereby stabilizing the temperature of the products during transit. Furthermore, some packaging is integrated with active cooling systems that provide additional temperature control. The use of such advanced shipping solutions ensures that temperature-sensitive products are protected from temperature fluctuations, even during extended transportation periods.

Data loggers and sensors have become indispensable tools in the pharmaceutical cold chain. CDMOs utilize these devices to continuously monitor and record temperature and other environmental parameters throughout the supply chain. Data loggers are placed inside packaging or attached to pallets, and they provide real-time data on temperature, humidity, and shock. This data is transmitted to a central monitoring system, where it can be analyzed to ensure compliance with regulatory requirements and quality standards. Sensors, on the other hand, are used to detect any deviations from the specified temperature range and trigger alerts for immediate corrective actions. The integration of data loggers and sensors into the cold chain not only enhances product safety but also provides valuable insights for optimizing the supply chain.

The delivery of ATMPs—which include gene therapies, cell therapies, and tissue-engineered products—presents unique challenges, due to their sensitivity to temperature and other environmental conditions. CDMOs have responded to these challenges by adopting new developments in freight services. Specialized freight services for ATMPs include dedicated temperature-controlled containers, expedited shipping options, and customized logistics solutions. Oftentimes, CDMOs have an established global courier network that offers reliable and efficient distribution of material, ensuring that ATMPs are transported under optimal conditions and delivered to their destination within the shortest possible time frame. Additionally, some freight services offer end-to-end visibility and tracking, allowing stakeholders to monitor the status and location of shipments in real-time.

One of the key technological advancements in the pharma cold chain is the use of internet of things (IoT) technology. IoT-enabled devices, such as smart sensors and connected data loggers, provide real-time data on temperature, humidity, and other environmental conditions. This data is transmitted to a central platform, where it can be accessed and analyzed. The technology enables proactive monitoring and management of the cold chain, allowing for immediate corrective actions in case of any deviations. Moreover, IoT devices can be integrated with blockchain technology to provide a secure and transparent record of the entire supply chain, ensuring traceability and accountability.

Looking ahead, several key trends are expected in the pharmaceutical cold chain sector, including a rising demand for biopharmaceuticals; further technological advancements to enhance visibility and efficiency; sustainability initiatives with a focus on eco-friendly and energy-efficient solutions; and pandemic preparedness and resilience to handle disruptions and ensure continuous supply of critical medications.

Overall, the pharmaceutical cold chain sector has seen significant advancements in temperature-sensitive transport, packaging, data loggers, and sensors. In response, innovative technologies and specialized freight services have been adopted to ensure the safe and efficient delivery of temperature-sensitive medications, including ATMPs.

As the industry continues to evolve, CDMOs will remain a crucial link in driving improvements and maintaining the integrity of the cold chain. These advancements not only enhance product safety but also optimize the supply chain, ensuring that patients receive life-saving therapies in the best possible condition. 

Emma Jordan is the Director of Project Services & Logistics at Almac Pharma Services.

Articles

Exploring the importance of contract development and manufacturing organizations in advancing the latest technology for effective delivery of temperature-sensitive medicines.